
Perhaps it comes from living in a country with extremely high population density, or perhaps from a cultural obsession with making things as tiny as possible, but whatever the reason, Japanese factory automation cells have always been much smaller and closely packed than their Western counterparts.
We first noticed this tendency while visiting major automobile factories here in the 1980’s. While a U.S. automaker would lay out a production assembly line with one robot per station, in a linear fashion, their Japanese counterparts would have two, three, four, or even five robots performing functions in the same space. It was truely amazing to see all those robots moving their arms at the same time, each performing some critical assemby, welding, or processing function to the car body. We had to wonder why they didn’t crash, or end up getting tangled with each other just like the key linkages on our old manual typewriter used to do right in the middle of typing a critical report.
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